News Center

Industry dynamics

Company News

Use servo electric gripper to promote productivity

Release time:

Feb 27,2024

Servo electric gripper is a new type of industrial machinery and equipment, it has a wide range of applications in industrial production. The servo electric gripper can achieve precise control and efficient operation, which can greatly improve production efficiency and quality. This article will introduce the working principle, application fields and advantages of servo electric gripper, and discuss how it can promote the improvement of productivity.

The working principle of 1. servo electric gripper

Servo electric gripper is a mechanical device driven by a motor, used to clamp, grasp or fix objects. Its working principle is that the gear and rack are driven by the rotation of the motor, so that the clamping force of the clamping jaws can be controlled. The servo electric gripper generally adopts a closed-loop feedback control system, which continuously monitors the clamping force and position of the gripper through sensors, and compares the actual value with the set value, so as to accurately control the clamping force and clamping position.

Application fields of 2. servo electric gripper

Servo electric grippers are widely used in many industrial production fields, especially in automated production lines and robot operations. The following are the main application areas of the servo electric gripper:

Automated production line: Servo electric grippers can be used for automatic loading and unloading of machine tools, automated assembly lines and automated welding lines. In these automated production lines, servo electric grippers can achieve efficient clamping and fixing of objects, and can automatically adjust the clamping force and clamping position according to different workpieces, thereby improving production efficiency and quality.

Robot operation: The servo electric gripper can be installed at the end of the robot arm for gripping, moving and placing objects. In the robot operation, the servo electric gripper has the advantages of high precision, high reliability and high speed, which can greatly improve the operation efficiency and flexibility of the robot.

Warehousing logistics: Servo electric grippers can be used in warehousing logistics systems for gripping and moving goods. In the warehouse logistics system, the servo electric gripper can automatically complete the loading and unloading and transportation of goods, and improve the efficiency and safety of logistics.

Advantages of 3. servo electric gripper

Servo electric grippers have many advantages, the following are a few:

High precision: The servo electric gripper adopts a closed-loop feedback control system, which can accurately control the clamping force and clamping position, and can achieve high-precision clamping effect. This is very important for some industrial production tasks that require high clamping accuracy.

High reliability: The servo electric gripper is driven by a motor without a gas source, which reduces the possibility of failure and improves the reliability and stability of the equipment. In addition, the servo electric gripper can also detect the clamping force and position through the built-in sensor, which improves the stability and accuracy of the clamping.

High efficiency: The servo electric gripper can automatically complete the task of clamping and fixing objects, which can not only improve production efficiency, but also reduce the disadvantages of manual operation. In addition, the servo electric gripper can automatically adjust the clamping force and clamping position according to different workpieces, which improves the production efficiency and flexibility.

Environmental protection and energy saving: The servo electric gripper is driven by a motor without air source, which not only reduces noise and pollution, but also reduces energy consumption and achieves the effect of environmental protection and energy saving.

How 4. Servo Electric Gripper Promotes Productivity

Servo electric grippers are widely used in industrial production, which can greatly improve production efficiency and quality, and promote productivity. The following are several aspects:

Automated production line: The servo electric gripper can automatically complete the task of clamping and fixing objects, reducing the disadvantages of manual operation and improving production efficiency and quality. In the automatic production line, the servo electric gripper can automatically adjust the clamping force and clamping position according to different workpieces, further improving the production efficiency and flexibility.

Robot operation: The servo electric gripper can be installed at the end of the robot arm for gripping, moving and placing objects. In robot operation, the servo electric gripper has the advantages of high precision, high reliability and high speed, which can greatly improve the operation efficiency and flexibility of the robot, thereby improving production efficiency.

Warehousing logistics: Servo electric grippers can automatically complete the loading, unloading and transportation of goods, reducing the disadvantages of manual operation and improving logistics efficiency. In the field of warehousing and logistics, the servo electric gripper can automatically adjust the clamping force and clamping position according to the size and shape of the goods, so as to realize efficient cargo handling and transportation.

Intelligent manufacturing: The servo electric gripper can be used in conjunction with other intelligent devices to realize intelligent manufacturing. For example, it can be used in conjunction with machine vision systems to automate inspection and gripping to improve production efficiency and quality. In addition, the servo electric gripper can also be connected with the cloud platform to realize intelligent management and optimize production scheduling, and further improve production efficiency and quality.

In short, as a high-precision, high-reliability, high-efficiency, environmental protection and energy-saving clamping device, servo electric gripper has become an indispensable part of modern industrial production. It can not only improve production efficiency and quality, but also realize functions such as automated production, intelligent manufacturing and optimized production scheduling, thereby promoting productivity. Therefore, we can foresee that in the future industrial production, the servo electric gripper will play an increasingly important role.

Key words:

recommend News

Use servo electric gripper to promote productivity

Adapt to a variety of workpiece capture, to achieve flexible production, servo electric gripper to help you cope with market changes

Adapt to a variety of workpiece grasping needs, to achieve flexible production, servo electric gripper to help you cope with market changes As the market continues to change, companies need to have the ability to respond quickly to the market to adapt to changing market needs. In order to achieve this goal, enterprises need to adopt highly flexible and adaptable production equipment. As an advanced industrial automation equipment, servo electric gripper can adapt to a variety of workpiece grabbing needs and realize flexible production, thus helping enterprises to cope with market changes. 1. to adapt to a variety of workpiece capture needs The servo electric gripper adopts an advanced servo control system, which can achieve high-precision and high-speed clamping and release operations. It can be customized according to the shape, size and weight of different workpieces to meet various grasping needs. At the same time, the servo electric gripper also has a strong load capacity and high reliability, and can adapt to various harsh working environments. By introducing servo electric grippers, enterprises can greatly improve production efficiency and quality, and reduce the time and cost of manual operation. At the same time, it can also improve the accuracy and consistency of the workpiece, and reduce waste and loss in the production process. In addition, the servo electric gripper also has high-precision positioning and clamping capabilities, can adapt to a variety of complex workflow, for the enterprise's production efficiency to bring great potential. 2. to achieve flexible production Flexible production means that enterprises can quickly adjust production plans and processes according to changes in market demand to meet the individual needs of customers. Servo electric gripper as a highly flexible automation equipment, can help enterprises to achieve flexible production. First of all, the servo electric gripper can be quickly adjusted according to different workpiece parameters to adapt to different production needs. Secondly, it can also be integrated with other automation equipment to realize the automation and intelligence of the entire production line. Finally, the servo electric gripper also has the characteristics of high precision, high speed and high reliability, which can bring higher production efficiency and stronger competitiveness for enterprises. 3. response to market changes As the market continues to change, companies need to have the ability to respond quickly to the market. As an advanced industrial automation equipment, servo electric gripper can help enterprises to cope with market changes. First of all, it can improve the production efficiency and quality of enterprises, reduce waste and loss, and bring higher economic benefits to enterprises. Secondly, it can improve the competitiveness and market position of enterprises, and win more market share for enterprises. Finally, it can also create more employment opportunities and technical talent reserves for enterprises and contribute to the economic development of society. In short, servo electric grippers, as an advanced industrial automation equipment, can help enterprises adapt to a variety of workpiece grabbing needs, achieve flexible production, and respond to market changes. It can help enterprises improve production efficiency and quality, enhance competitiveness and market position, and create more employment opportunities and technical talent reserves. Therefore, enterprises should actively introduce advanced technologies and solutions such as servo electric grippers to create a new development situation.

How to maintain the linear sliding table module

As an important machine tool component, the linear sliding table module needs correct operation to prevent some abnormal wear and tear in the normal use process, so as to ensure the speed, accuracy and service life of the linear sliding table module. And if you can do a good job of daily maintenance, you can make the linear sliding table for a long time to maintain its good functional state. Extend its service life and timely detection and prevention of some hidden dangers. Especially when the linear sliding table module is not used for a long time, it is necessary to pay more attention to the usual maintenance. When the linear sliding table module is not used for a long time, if you do not pay attention to maintenance, when it is suddenly used, the accuracy and speed may decrease due to corrosion, rust and other reasons. Shortened service life may be other aspects of the problem. Normal maintenance includes the following aspects: For example, the motor deployed by the linear sliding table module is a DC motor. When it is deactivated, the brush needs to be removed from the DC motor to prevent commutator damage caused by chemical corrosion, which will reduce the function of the commutator and even make the entire sliding table module unable to work normally. Regularly energize the linear sliding table module, especially in the rainy season, it may be more frequent in an environment with high humidity. When the motor is not running, that is, when the machine is locked, let it run freely, and use the heating principle of electrical components to disperse the moisture in the linear module to ensure the stability and reliability of its function. And often power can ensure the charging demand of the backup battery, but the voltage of the battery should be checked frequently. If it is too low, it should be replaced immediately to prevent data loss caused by power failure.

Linear module manufacturers tell you what is a linear module?

Linear module manufacturers tell you what is a linear module? Linear module manufacturers tell you that linear sets have several terms, such as linear sets, rectangular coordinate robots, linear sliding tables, etc. They are automatic upgrade units after linear guide rails, linear motion sets and ball screw linear transmission mechanisms. The combination of each unit can realize the linear and curve movement of pressure, so that the automation of light pressure is more flexible and the positioning is more accurate. Linear module manufacturers tell you what is a linear module? Linear sets are developed and used in Germany, and their market positioning is photovoltaic machines, loading and unloading manipulators, cutting and moving machines, gluing machines, patch machines, etc. The mechanical hand in the industry machine advantage is: single moving speed, repeat the positioning accuracy is high, the body weight is light, the machine occupies a small space, long service life. The range of applications for linear sets has been expanding. In our country, the faster. In recent years, the faster the development of linear sets. Especially in Shenzhen, a lot of work has been done, and the quality is also good, which is favored by machine manufacturers. Linear module manufacturers tell you that since the development, linear sets have been widely used in various machines. It has made an indispensable contribution to the development of China's machine manufacturing industry, reduced the dependence on imported complete sets of machines, and brought more opportunities for engineers who are keen on machine research and development and manufacturing. At present, linear sets have been widely used in measurement, laser welding, laser cutting, gluing machines, spraying machines, punching machines, dispensing machines, small CNC machine tools, engraving and milling machines, sample plotters, cutting machines, transfer machines, sorting machines, Testing machines, applicable education and other places. Linear module manufacturers tell you that the widely used linear sets can be divided into three types: coordinated crawler type, ball screw type and linear motor type. The coordinated track-type linear set is mainly composed of leather track, linear guide rail, aluminum alloy profile, coupling, motor, photoelectric switch, etc. The ball screw linear set is mainly composed of ball screw, linear guide rail, aluminum alloy profile, ball screw support seat, coupling, motor, photoelectric switch, etc. Coordinated track type: The working principle of the synchronous leather track type is that the leather track is installed on the drive shafts on both sides of the linear set. As the power input shaft, the sliding block used to increase the machine workpiece is fixed on the leather track. When there is an input, the slider will move by driving the leather track. Generally, the coordinated track-type linear set is specially designed to control the tightness of the movement of one side of the leather track, which facilitates the commissioning of the machine during the production process.

Linear module application field

The straight line module is a device for measuring and displaying straight lines. It is usually composed of linear sensors, control circuits and display screens, and can be used in various applications, such as machinery manufacturing, construction, and geographic measurement. The linear sensor is the core component of the linear module, which usually uses optical or magnetic principles to measure the position and direction of a straight line. Optical sensors measure the position of a straight line by laser or infrared rays, while magnetic sensors measure the position of a straight line by inducing a magnetic field. The sensor converts the measured data into electrical signals and transmits them to the control circuit for processing. The control circuit is the control center of the linear module, which receives the data transmitted by the sensor, and processes and analyzes it. The control circuit can perform various operations and controls on the straight line according to the needs of the user, such as measuring the length, calculating the angle, determining the parallelism, etc. At the same time, the control circuit can also transmit the processed data to the display screen, so that the user can intuitively observe and judge the position and state of the straight line. The display screen is the output component of the linear module, which usually uses a liquid crystal display screen or an LED display screen. The display screen can display the position and direction of the straight line in real time, and can also display other related information, such as measurement unit, measurement error, etc. The user can judge whether the position of the straight line is correct and whether it needs to be adjusted and corrected by observing the data on the display screen. Linear modules are widely used. In the field of mechanical manufacturing, linear modules can be used to measure and calibrate the position and direction of mechanical parts to ensure the accuracy and stability of mechanical equipment. In the field of architecture, linear modules can be used to measure and calibrate the linearity and verticality of building structures to ensure the stability and safety of buildings. In the field of geographic surveying, the line module can be used to measure and draw straight lines of ground features for the establishment and analysis of geographic information systems. In short, the line module is a very useful device that can help users accurately measure and display the position and direction of a line. It has a wide range of applications, can improve work efficiency and accuracy, reduce human error, and is one of the important tools for modern production and scientific research.

What kind of device is a linear motion unit

The linear motion unit, also known as the push rod motor, has developed steadily in practical industrial applications, proving that the linear motion unit can be used safely. The following briefly describes the types of linear motion units and their differences from rotary motors. Commonly used linear motion unit types are flat, U-shaped groove and tubular. The typical composition of the coil is three-phase, and the brushless commutation is realized by the Hall element. Almost without exception, machine tool manufacturers in the world have introduced linear motor-driven machine tools, covering most machine tool types. In addition, the linear motion unit is also used in the X-Y table of printing machines, coordinate measuring machines, water cutting machines, plasma cutting machines, rapid prototyping machines and semiconductor equipment.

More suitable for high-speed operation of the servo motor

The positioning distance and positioning time of the motor on the inching-based mechanism such as the braiding machine and the dividing plate are very short. The servo motor, which is also the positioning motor, accounts for a large proportion of the whole positioning time when starting and stopping. The open-loop stepper motor, on the other hand, operates completely in accordance with the instructions and does not waste time on its own adjustments. So in the inch, the stepper motor positioning time is shorter, and the number of action, the higher the frequency, the higher the efficiency.

Comparison of the degree of follow-up to commands when positioning stepper motors and servo motors

The stepper motor has the characteristics of high response, high synchronization, no gain adjustment, low speed and high torque. Compared with the servo motor which is more suitable for high-speed operation, it has more advantages in the short stroke inching equipment. Understanding and using these characteristics will help improve the overall efficiency of the device. First of all, let's compare the degree of follow-up of instructions when positioning stepper motors and servo motors: The servo motor waiting for encoder feedback in real time may have a command "delay", and there is a set time for each positioning. The stepper motor operates synchronously with the pulse, so there is almost no "delay". The positioning distance and positioning time of the motor on the inching-based mechanism such as the braiding machine and the dividing plate are very short. The servo motor, which is also the positioning motor, accounts for a large proportion of the whole positioning time when starting and stopping. The open-loop stepper motor, on the other hand, operates completely in accordance with the instructions and does not waste time on its own adjustments. So in the inch, the stepper motor positioning time is shorter, and the number of action, the higher the frequency, the higher the efficiency. The structure and types of mechatronics servo control systems are various, but from the perspective of automatic control theory, servo control systems generally include controllers, power amplifiers, actuators, and mechanical components. The composition of the servo drive system 1. The controller is usually a computer or PID control circuit. The main task is to transform the deviation signal output by the comparison element to control the actuator to act as required. The composition of the servo drive system 2. Power amplification is to compare the input command signal with the feedback signal of the system for power amplification. The composition of the servo drive system 3. The role of the actuator is to convert various forms of input energy into mechanical energy according to the requirements of the control signal to drive the controlled object to work. Mechatronics system in the implementation of components generally refers to a variety of motors or hydraulic, pneumatic servo mechanism. The composition of the servo drive system 4. Mechanical components refer to the controlled mechanism or device, which is the main body that directly completes the purpose of the system. Generally includes the transmission system, the implementation of the device and the load. The composition of the servo drive system 5. The detection link refers to the device that can measure the output and convert it into the dimension required by the comparison link. It generally includes a sensor and a conversion circuit. In the actual servo control system, each of the above-mentioned links is not independent in hardware characteristics, and several links may be in one hardware, such as the speed measuring DC motor, which is the actuator and the detection element.

All

All
Product Management
News

The product range covers precision linear modules, servo electric cylinders, linear motion units, three-axis manipulators, servo flexible grippers, etc., which are widely used in automated precision intelligent manufacturing scenarios, and the company also provides customers with tailor-made automated overall intelligent solutions.